Background
So with the 2015 August bank holiday weekend, I decided to start doing some DIY by ripping out the existing shelving. The very first thing I did was to make some custom shelves to fit in an odd-shaped corner to be used for storing shoes (read about that here), the next part of my project was to then create a micro-cupboard just for the electric meters (read about that here). The final part of my project was to install some shelving at the top of the cupboard - and that is what I will be talking about in today's blog post.
Apologies that this blog doesn't have the usual number of pictures that I usually put up: I was very much time limited.
The Plan
Of course the first thing I did was to review the SketchUp model that I had made. It's been very useful for visualising an idea, but certainly in the case of manufacturing the electric meter cupboard, it doesn't capture complexity, thankfully in this case, I think this will be simple as I intend to support and install the shelves in the same way as I did for the shoe-shelves.
The Parts
Off to B&Q to buy:
- Four off - 15 x 15 x 900 mm pine batons (only required two in the end)
- One off - 1220 x 606 x 12 mm MDF
Despite the required dimension according to the model, i decided that by cutting the MDF in half length ways would mean that i have a true square cut for the front edge and maximise the material use.
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| Cutting down the large sheet of 12mm MDF to the required dimensions. |
The next job was to prepare the supports. I decided to cut two 20 cm pieces and one 50 cm piece from each baton. Then, to make my life easier when assembling in the cupboard, I pre drilled a 3 mm hole every 5-6 cm in every baton. To try and make my work a bit neater, I then used a 15 mm drill bit to bore out the top few millimetres to enable me to counter sink each screw.
To install the batons I had a little dilemma. The only robust reference point in this cupboard was the 10-inch piece that I put around the back and right hand side that is used to support the coat hooks and coat rail.
I set the first batons (lower ones in the picture below) 4cm up from the wooden border, this would allow plenty of room for taking things on and off the coat rail. From there the next shelf up was set 30cm up.
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| Pinewood batons up as support |
With the supports in place, I brought in the shelves that I had already made to do a dry fitting. I I had to do a reasonable amount of sanding down on the left edge (as looking in the picture above) because that wall wasn't square before the shelves would fit. 30 minutes of sanding later, I had two fitted shelves.
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| Shelves now installed |
I didn't get to enjoy the shelves being fitted for long before it was all taken out for an initial painting - just plain white emulsion paint for this first coat.
A few hours in the sunshine which we were blessed with today and the paint was dry enough to let me install the shelves. Just as I was putting the shelves in I was struck by the thought that when I first installed the shelves it was a tight fit and that with the addition of paint they may not fit back into place. But I was relieved that the shelves actually went in easier.
Shelves installed, with baskets for storage
The final touch is some wicker baskets that we found in B&Q, actually part of a rack, compared to similar baskets that I had found, these were a significant improvement despite being £20 for the four because the baskets have a metal wire frame in them which greatly improves their durability.
Despite hoping to do all of this over the August 2015 bank holiday weekend, it took considerably more. Three weekends over a month-and-a-half and a plethora of trips to B&Q!
By the end of my project I had created a shoe rack with a unique design to fit inside an awkward place. Then i made a small cupboard to conceal and protect the electricity metres and fuse box. The final step was covered in this blog entry where i made some more shelving to finish the cupboard renovations off completely.
By the end of this project I had spent nearly £200 although a significant chunk is 'invested' in tools such as the jigsaw, PPE (Personal Protection Equipment), paint and clamps. Excluding those costs my costs were:
- 2 off sheets of 12mm thick MDF @ £11.24 ea
- 1 off sheet of 6mm thick MDF @ £8.17 ea
- 8 off 15 mm pine batons@ £1.74 ea
- 1 pair of magnetic catches @ £2.28 ea
- 2 off Butt Hinges @ £1.42 ea
- A set of wicker baskets @ £20.00 ea
- 1 off 4' rail @ £7.98 ea
- 1 pair of rail sockets @ £3.48 ea
Grand Total : £81.15